Champaign-Urbana Community Fab Lab
Champaign-Urbana Community Fab Lab

Iteration Assignment – Grant Johnson

For this assignment I decided to take a whack at combining what I learned from the name tag assignment and the Arduino assignments and create a little ‘light show machine’. The plan for this creation is to combine more complex woodcut patterns with motors, LEDs, and an Arduino to make an object that spins the designs over top of lights to make cool patterns.

Build Process

I started out this assignment in class by drawing out some ideas and creating a general sense of what I was going to do. Once I started thinking more on making my light show machine, I realized that 3D printing parts would be a great way to house everything very securely and making sure that everything kept from falling apart. Given the time constraints I had, I realized I could make small 3D prints to help create the most essential parts of my machine.

After planning out my design, I went on to laser cutting. I had designed a file in Illustrator and made the design go radially, resulting in a sort of flower-like pattern for the wheels that would be spinning on my machine. Creating this pattern was easy enough, and I realized that I could go back later and create multiple different types of patterns in the future for different kinds of visual effect.

After laser cutting my wheels, I went on to setting up circuits with my Arduino and component parts (breadboard, resistors, etc.). I sat the breadboard on top of the Arduino to try and save lateral space and make the final device more column-like as opposed to plate-like. I had to work with some components during this part that I hadn’t worked with before — RGB LEDs and a 6V continuous servo motor. Wiring these in was a fairly simple task, however I quickly realized that I wouldn’t be able to run the motor and both of my RGB LEDs off the same power source feeding the board (at least without a motor controlling chip, which I should’ve asked about at the fab lab; my Arduino kit didn’t contain one). To help alleviate this problem I set up a separate controlling chip to power the wheel off of a 9V battery. The Arduino controlling the LEDs would then be powered by a computer or power brick (what I used to help make this thing a bit more portable — an initial goal of mine.

Once I got that all set up I went about mapping out 3D designs for my adapter to help hold the wheel to the servo and a bracket to  try and contain the breadboard and Arduino on the bottom, while housing the motor. I got help from Brandon and worked in Fusion to map everything out to the mm. This part way definitely new for me, but got pretty understandable pretty quickly, so I’m glad I now can work software like that better.

After printing out my component parts I headed home to assemble everything and add a piece of wax paper to the wheel that was closest to the LED (to help disperse the LED light and make it more ‘glowy’ as opposed to super direct beams). I housed my final machine in a roll of duct tape and some cardboard for the time being, as I didn’t have time to accurately measure everything and create a 3D printed housing (although at this point, I definitely want to do that).

Getting everything to sit in a way that kept the servo from getting jammed was definitely a challenge, as was finding ways to house everything that are neat and still accessible. Another problem that I realized far too far into this project was that continuous servo motors can’t be controlled speed-wise in the same way that stepper servos can, at least without additional parts. I wasn’t able to take care of this before turn-in so my light show machine looks a bit more like a glowing jet engine, but I still think it’s cool.

Final Reflection

I would say that as much as I would have wanted this project to end up looking really finalized, there’s still some stuff I could add to it to make it better. I plan on 3D printing a housing for everything once I find a way that I can make it all sit uniformly. I also want to be able to make it so both wheels on the machine can spin in different directions, but this may take some more time and effort to crack. I lastly would like to be able to incorporate some type of sensor into this project, but again, I think I may need to take care of some other parts before that happens.

I was really happy with what I made for this project, even if it is somewhat rough, because it really helped me use the skills I already had, expand them, as well as learn new skills I wasn’t planning on learning. The coding on this project was fairly simple, as it usually seems with smaller arduino projects. Housing and measuring things was definitely something very challenging, as well as learning to approach the different design challenges that would pop up in the process of working on my gadget.

I’m excited to keep prototyping my light box and see if I can make one that really looks professional within the next couple of weeks. Maybe if I get it really right I can use it in conjunction with the speaker I plan on making for my final project!

Here are some videos of my light box in action:

 

 

Continue Reading

Iteration Assignment Project – David He

Motivation and Initial Designs:

Looking at the Original

I decided to revisit my Copper Tape project since I had a bit of trouble originally completing the structure and getting the circuit to work, as the copper tape is very difficult to get working in series due to limited voltage.

link to the original project video

This time, I wanted to add in a bit of locomotion, adding in the canards and ailerons to the aircraft. To accomplish this, I would need to make use of Arduino and actual (thank gods) wires, building a more robust circuit and working with a more stable power source. Ideally, I wanted to find an Arduino PS2 joystick so I could add in some interactivity (i.e. all surfaces pitch up when the controls stick is pulled up, etc.), but I had to settle for having the control surfaces sweep back and forth. Since I wanted to add in space for servos and an Arduino board, I had to work with a bigger surface, prompting me to switch to the Laser Cutter and a 12″ x 24″ plywood board for the baseplate. As such, I had to upscale and modify my original paper template, sectioning off the control surfaces.

 

Build Process and Modification:

Prototyping

My first iteration was to get a basic feel for the circuit layout and size, so I used a 12″ x 24″ board as the base. It would later turn out that this board wasn’t large enough to accommodate the servos and Arduino Uno controller comfortably, so I would need to choose a bigger base for the later iteration. While laser cutting, the large board had warped slightly and this caused the laser to be out of focus at times due to an inconsistent z-distance. For example, note the minor offset cuts on the baseplate in the picture below:

 

The first issue was to attach the canards (forward winglets) to the baseplate via a servo. Since the canards were cranked at a certain angle, I had initially intended to tilt two servos, one for each canard, and rotate those independently. However, since space on the baseplate was limited, I decided to use one servo and link the two canards together via a bent paper clip. To prevent the paper clip from rotating in place from the servo’s control arm, I had to secure it in place with a bit of hot glue…

Okay, a lot of hot glue.

The first thing to get used to was working three servos in parallel. This usually would be a bit problematic with only two ground pins in the Uno board, so I had to hook them all up to the breadboard to get them working in parallel

For the prototype, I decided to keep it simple and simply attach the servos to the control surfaces (instead of using control horns and push rods as is the standard case with RC aircraft). After working with the Arduino IDE I was able to get the servos moving independently simultaneously:

Demonstration video link

For the next iteration I would like to add in the LEDs and work a bit more with Slicer to get a more 3D structure

Continue Reading

Iteration Project

Two projects that I was most excited about were also two projects that didn’t go well. They are laser cutting and stickers. I wanted to iterate laser cutting and add a new feature that I have not added before which is the photos. I wanted to make an acrylic photo frame for a collage of photos. Something that I can display and use it every day. 

This is the initial design of my project. The symbol that represents each picture is engraved (rastered) on the acrylic piece that covers the photo.

I first made a main piece of the acrylic panel using the inkspace. I had to get a 12in by 6 in clear acrylic.  I wanted to make a bigger frame but that would have costed a little more. First, I made different sizes of rectangles and squares for the pictures.

I had to make sure the size of the shapes for resizing my photos for corresponding sizes. 

I then had to save the shapes for the wood panel on the right position so my back wooden panel has the right texts on the correct position not covering the picture frames. 

I made the same shapes so I can attach to the original clear pieces so we can easily pick up the pieces to see the photos. This time, I added the symbols to raster on the acrylic. It was difficult to find acrylic scraps that are not aggressive colors and has enough spaces for my shapes. I had to run back and forth a lot to laser cut.

The rastor is kind of hard to see because the colors of the acrylic were not bold enough. I didn’t have a choice to pick other colors so that was a bummer.

This is how it looks like with the pieces in.

I used the poster printer to print all the photos. For some reason, it took me longer than I expected. I had to upload my photos from my iPhone to google drive. Download them and resize all of them to match my shapes. Then, I put them in one file and print them which the printer gave me a little hard time. It was hard to figure out things by myself but it felt good when I got them all printed. The photos are blurry because I had to resize them so small.

this is what it looks like when the photos are in the shapes and the puzzle pieces are covering. 

I combined two shapes so I can pick them up easily. As you can see in the above picture, the shapes are peaking out. 

 

Overall Thought…

It turned out pretty well. Not as good as how I designed which would have taken too much time (this already took me almost 10 hours). I definitely feel more confident about laser cutting. Thanks to my classmates and people at the fab lab for helping me. It was so stressful as usual. But I’m excited to give this as a gift to my boyfriend. I hope my time and effort were worth it. 

I wanted to make holes to screw all the panels together but I ‘m too scared of shattering my acrylic pieces. For now, they are taped down. I will look for ways to put them together more neatly. I’m glad that I developed my laser cutting and inkspace skills through this project. I felt like I’m not confident enough in any of the materials/programs we have used so far prior to this project. However, now I think I can make more stuff using these materials/machines/programs. 

Continue Reading

Iteration Assignment

For my iteration assignment I decided to combine the pom pom bot assignment with the pop up card assignment and make a little robot with an LED light attachment. 

My idea was to have a puppet “connect the dots”, resulting in an idea represented by a lightbulb on her head lighting up and her hand coming to her chin.

To do so, I knew I would need two servos for the arm movements and a copper wire circuit running through the puppet to the head. For the dots I decided to have a box that the puppet could sit in and be surrounded by dots. 

Here is a more detailed sketch:

..that I used to plan out where the wires from the servo to the arduino would run, and how the circuit would look. 

First, I created the box.

I used popsicle sticks, cardboard, and hot glue. Later decorating with black foam paper and copper tape circles.

I made the bottom open, so there was room to get my fingers in yet still having enough of a floor to glue down the batteries and the puppet.

I made the puppet have a 3d head, leaving the face open for now so I could insert the copper tape. The popsicle stick serves as a body and a cut through another popsicle stick made it possible to glue on some arms. The pipe cleaner serves as extra stability to make sure that the weight of the servos don’t break the puppets arms. 

Servos in position.

Next I made a tiny lightbulb from hot glue.

Adding the copper tape. I was really concerned about conductivity here so I wrapped the tape around the LED, covering some parts twice and then taped two pieces of the tape together to form long strands. I used more tape to tape these down inside the puppet, and left enough tape loose near the button-pressing arm so that it could move to it’s highest (180*) and lowest (0*) positions without breaking the tape. Then, to Dot’s suggestion, I made the contact points for the switch uneven surfaces to increase the chance of the switch working. For the hand I wrapped a pom pom in tape to the popsicle stick I put on the servo arm. And for the other contact point I wrapped tape over a felt dot with a little tissue underneath. 

I glued the puppets face on and glued it into position in the box. Then I had to figure out how to get the tape and batteries in the right spot. 

It took a while to get the batteries in the right spot on the tape, and then to put the dot through the foam and on top of the batteries but eventually I got it, and it conducted super easily. 

I then added more foam to the top and made a shirt from fabric. After that, I cut black construction paper to form a bottom, since the Fab Lab only had the 1 sheet of black foam paper.

The servos were plugged into the arduino and pushed through a hole in the back of the puppet, but I forgot to label which wires were which so I had to cut the bottom out and see.

When it came to coding the robot, my laptop really did not mesh with the Arduino online software. I went home for the weekend and only had access to my Mac laptop.

While trying different codes and positions I would constantly get the busy sign when trying to upload the code. 

https://drive.google.com/file/d/1f-P5X-1SK9NSl-_nTz-yAenXZ1In294m/view?usp=sharing

The arm that acts as a switch for the circuit worked perfectly, but in the end I simply could not get the second arm to move. My suspicion is that a wire may have gotten knocked out inside the puppet, but it doesn’t help that I was really infrequently able to test changes in the code.

All in all I’m really happy with how the robot puppet turned out! I put more TLC into this project than some of the others and it really does look like how I envisioned. I’m going to try the code again when I next have access to one of the Acers at the lab, but if that doesn’t work I might open up the bottom for a second time just to see if the problem is really with the wires.

 

Continue Reading

My Iterative Custom Arcade Cabinet

Description

The theme of this project was iteration. Iteration is when you take a current version of something and modify it and make it better. There is not one sure fire way to iterate on a project to make it better so the sky is the limit on this project. The only catch was. that we had to use at least two techniques in conjunction, with each other, when making the iteration.

For this assignment I decided to iterate on my arduino concept project. In that assignment I simply made an arudino print text to a LCD screen. The text that was printed was dependent on which button was push, left button, or right button.

Pictures 1 & 2: Picture 1 shows actively reading input. Picture 2 shows (printed on the LCD screen) what could happen if you pressed one of the buttons. 

How I planned to make an iteration was in three ways: physicality, better back end, and finally content. Before the iteration, the product was a skeleton that barley did anything. It was a ton of fun to breath life into this project!

Physicality 

What I mean by “physicality” is, changing what the project looks like. To change the project physically I considered what I wanted to make over. Being me, I wanted to make a game. What is the most iconic physical manifestation of a video game then? An arcade cabinet. An arcade cabinet is the name of the console that 70’s arcade games were put into. Classics like: Mrs. Pacman, Galaga, and Street Fighter can be found inside arcade cabinets.   

Picture 3 & 4: Dimension planning & reference photo.

Here we have my plan on paper and my inspiration. Once I saw this adorable little thing on the right I got to work jotting down dimensions. I modified the drawing a bit because I thought it would be easier without it. the dimensions on the left are relative to the arduino parts that I was using. Funny enough, the base of the cabinet ended up being a square (the picture is wrong). the length of the LCD is 3.25 in and the width of the arduino is 3.25. Besides the neat presentation, the case also allows for handheld game play. The player can play the game in the palm of their hands instead of being anchored to the table. 

 

Pictures 5, 6 & 7: Arcade Shell (left) Dissection (center) Mess up (right).

On the left we have the assembled shell. ideally what it would look like when completed. This shell was created by putting together two halves (center) with some wood glue. The back half of the shell turned out to not work with my design. The wires for the LCD prevented the back half from being put on. The red marking on the right picture was a marking telling me where I needed to cut. I ended up remaking the entire back half with a big window for the wires. 

Picture 8 & 9: Completed Front & Completed Back.

The front of the cabinet looked amazing. On the left side of the picture we can see the little window where the wires get to peak through. The six cords coming through the middle are for the two buttons I will use for input. In the back we have some awesome wiring that I very proud of despite it being simple. The LCD and arduino are held together in place my rubber cement. I used rubber cement because it is what works best for gluing plastic to wood. I have a full back panel that I did not put on, for ease of access reasons, that makes the back look even more clean while giving me access to the power supply. This was the most intensive change done to the original project. 

Better Back End

A better back end simply means that the coding was improved. What I did differently was, instead of just simply printing text to the screen using a void loop function, I implemented switch case functions with global variables. Switch case is basically a better if statement. Switch case functions get to bounce around depending on the situation, very manipulable through the use of global variables. Once a situation occurs I can change the global variables so that the program can jump to the right situation instead of just going down the list. 

Content

Content is the game side of the project. Within the switch cases, I spun a simple dungeon crawler game. What the player picks, or doesn’t pick, will affect them as they travel through the dungeon. Also, a mechanic in the game will be the buttons changing purpose. In the original project, I made the buttons only print yes or no. Now, the buttons will change purpose per the situation. Before a battle, two lines of text will display what the buttons do. For example, I have text saying “left is defend, right is attack” before a battle. This text tells the user that the buttons now serve a different purpose. Overall, I will use this mechanic to force the player into situations where they have to ponder the consequences of their future actions. The mechanic gave the game its name, “True Dichotomy.” Because, there are literally only two options thus the true dichotomy.  

Reflection

https://www.dropbox.com/s/7u2x96pig5m5iqt/20190421_221811.mp4?dl=0

In the link provided one can see the project in motion. The switch case allowed the “really, no” text to come out. Since the variable counting the number of times left was pressed was one, instead of presenting nothing it jump to the next option. 

Overall, this project was a ton of fun! This is one of the few times where an end project actually turns out how you wanted it to turn out! One aspect of this project I would change was in the planning phase. instead of doing: construction -> coding -> turn in. I should have done: coding -> construction -> turn in. I felt that I needed to construct the physical object before I coded the game, but that was wrong. I just needed the skeleton to code the game, and debug it. This left the end product feeling rushed. Other projects got in the way last week, so I really only was able to go to the FabLab today (extra time really helped!) thus I was only able to code the game for a couple hours. Coding the game before all this would have saved me a ton of time and stress! One final change I could make to this product is a portable battery. While one isn’t too anchored when playing the game, the 1.5 foot USB B-type cable doesn’t allow the user to stray to far from a computer. have an external power supply would really increase the portability of this product. Again, this project was super fun, and now have some thing to put on my future office desk!

Continue Reading

Iteration Project

For my iteration project, I decided to improve on my sticker project. When I left off with it, it was pretty rough around the edges, and since it was my first attempt, my sticker suffered from having trouble correctly visualizing what the end product would be. In order to fix my original, I did a lot more image editing. I essentially created a reverse of the image. The end result was pretty good, the only faults to it being problems that I could antiticapate:

https://drive.google.com/file/d/1Esycx1jRAwl2zxAlmpFKwdAWuRZwEQ_v/view?usp=sharing

The several layers were difficult to apply correctly, and the red portion doesn’t pop out as much as I would have wanted it to, due to how I set the layers on top of each other. Not bad, overall. For the next sticker, I went back to inkscape and tried to come up with something really fun. I experimented with three designs. I ended up going with the makerspace logo, since the other designs ended up being far too complicated to get a clean layering, and also used different colors from what I was already using (I wanted to use up the scraps from what was left from my first sticker).

Here, the most difficult part was applying the parts of the sticker right. As you can see in the picture above, I used my second layer that I applied to serve as a guide for the next two layers.

https://drive.google.com/file/d/1Q3WoWuLNnj0aytS42JSkbIAqZJDTvB-Z/view?usp=sharing

The end result was super clean as a result!

https://drive.google.com/file/d/12D2r78aCIWMb3GKSGJO_6g2VisXYH2f1/view?usp=sharing

Continue Reading

Iteration Project

When thinking of ideas for this project, I wanted to incorporate sewing or embroidery since I really enjoyed those weeks earlier in the semester. To step up my previous work a bit, I decided to use sewable LEDs. My final work is really a combination of a couple of previous projects. Originally, I was planning to have sewing and wood working combined to make a new name tag that wasn’t laser-engraved but embroidered and lit up with LEDs. When I thought about the usability of this, I was discouraged since it wouldn’t be very easy to use a piece of wood and cloth as a nametag. But the wood gave me the idea to make it a frame instead – that way I could make a larger piece of work and not have to limit myself to a small piece of wood. 

 

 

Since a frame wouldn’t make much sense I thought about making the embroidery part a quote or the name of my club that could be used as art. The first part in making this was the wood frame, which was relatively easy but I had to fiddle with it quite a bit towards the end. Once I had the measures of the frame, I could start the embroidery and make sure the text wasn’t too big or small. My first run with the embroidery machine was a failure since the cloth and thread caught on the machine and I had to cut the whole thing just to remove it from the machine. The frustrating thing was that it was entirely done by that point, it just wouldn’t let go without me completely cutting it off. 

 

I attempted to do a fading effect with the thread to make it switch between multiple colors, but with the stabilizer on the back of the cloth, since didn’t have the same effect that I had hoped. With my second try, I just used one color thread and it thankfully worked. After that was set, I started working with the LEDs. Sewing by hand isn’t my forte and sewing LEDs is a little finicky since you have to wrap the conductive thread around each LED multiple times in order to ensure it connects. I messed up the first time I tried this because I connected the positive side of the battery holder to the negative side of the first LED, so I was extra careful in not making that mistake again. Once I got the hang of it, it went okay but it didn’t look pretty from the right side.

I tried to cover up the messy parts with a bit of trim I found which was good since you can still see through it to see the lights. It still looks a little messy since I didn’t use a sewing machine to sew any part of it, but I thought it went okay since I hadn’t had any experience with sewable LEDs. I checked the connection with a sensor and it was completely connected everywhere. I had two purple LEDs and three blue and that was a bad combination since only the blue will light up. To fit it into the frame, I sanded down the sides of the inside that was cut from the frame a lot so the cloth would fit snugly without being too loose. This worked much better than the idea I previously had about cutting multiple different sizes of wood to see which would fit better. 

before sanding

after sanding



If I had more time, I probably would have figured out how to make a hinge and an easel back so it wouldn’t have to only stand upright, but I didn’t want to attempt this without a hinge because I didn’t want it to be stuck in the same position forever. I also probably won’t be using sewable LEDs in the future even though it is a cool technology, it’s a lot of work if you’re sewing multiple on there and the battery life is very short.

Continue Reading

Makeathon: Accessible Design

I participated in the Accessible Design Makeathon in place of the iteration assignment and joined Team Solestice from Vishal’s class. Our goal was to create an attachable shoe tread that could be used to travel in a variety of terrains. The tread would be lightweight and one that prosthetics users could use to walk around icy terrains more safely and confidently. As the fab lab consultant on this team my goal was to become familiar with the project they had been working on all semester, help make the prototype, and to help them with the tools and resources. I attended the initial meet-up for presentation which is where I meet and talked to various teams, need-knowers, mentors, and team Solestice. I then met with them to discuss their progress, research, goals, their mentor’s perspective, and to prepare for the makeathon weekend.

During the Makeathon weekend I spent 10+ hours with my team to create a useable prototype of their designs. It started off with making a tread mold out of a shoe using a ready made molding mix that we only had to add water too. The first time we did this it didn’t work because it stuck to the shoe because we didn’t oil or put baby powder on the shoe. The second time we used baby powder and got it to work well. Here’s the result:

Then we had to fill the mold with a material that would work well with the mold, created stabilizing friction, was lightweight, and a little flexible. We were advised to use silicone or hot glue. We choose to use hot glue because it was better for black ice and creates enough friction to prevent falling. I spent about 3 hours filling the mold with hot glue. Then to smooth out the top of the mold I used a heat gun to melt and resettle the top layer. In hindsight, using the heat gun and laying glue sticks in the mold may have worked and been more time-efficient, but doing it the way we did resulted in a better prototype that filled all the small cracks in the tread mold. 

          

Meanwhile the other members of our team worked on the Arduino pressure sensor for the attachable tread. The Arduino would light up attached LED’s to indicate how much pressure the wearer was putting on their heel. We deicide to add this component because prosthetic leg users indicated that they had trouble knowing how much pressure they were putting on it. Adding this would help maximize stability and make our product unique from other attachable shoe treads. 

After the thermal glue tread was finished we started attaching the velcro straps to the tread with hot glue. These straps were stable and tested many time to ensure maximum stability on the shoe when walking. Then we attached the pressure sensor to the back of the tread with the lights on the side. Our final prototype turned out pretty well but we ran out of time toward the end so we were unable to create an enclosure that would contain all the Arduino cords and parts on the back. Future improvements we would have made would include a 3D printed enclosure for the Arduino, a smaller Arduino board and a more aesthetic looking sensor and shoe attachments. 

 

We also created a poster and powerpoint presentation for the judging and presentation part of the Makeathon and were interviewed by a TV station. The product we ended up with would be beneficial for many people who have difficulty walking outside when it’s icy out including prosthetic leg users, older adults, and people with brittle bones. Overall, it was a long exhausting weekend but I’m really glad that I was able to be a part of this great team and participate in this Makeathon.

Continue Reading

Jacob Pruiett Iteration Assignment

For my iteration assignment, I decided to revisit the 3-d modelling assignment. In that assignment I made a lot of models that I wanted to print, but was only able to do the practical motor wall for iRobotics since the competition was coming soon during that time. The model I wanted to print the most and had the most fun making was my 3-d rendition of the painting Scream, which was altered by replacing the titular characters face with my own:

To continue with this theme into the iteration assignment, I decided to make a full 3-d diorama of the scene to place the model into. I planned to use a laser cutter to make the background in three separate stages: first the “frame” for the painting, then the pier/dock behind the screaming person, and finally the background bay/sky.

I needed to do measurements to make sure the sizes matched the painting, so I did the printing first to get a proper size of the model in order to scale the background properly, as you can see noted down in the corner of the above picture.

Here is the model when I uploaded and as it’s printing

Here it is just out of the printer:

And after a bit of clean up, voila! A screaming Jacob!

I found this process decidedly less difficult than I thought it’d be, but I think that was in part thanks to the fact that I’d been 3-d printing parts in my free time for senior design, so I knew to add the supports and raft, and how to tweak fill and other odds and ends to my liking. I don’t think the lighting does it justice, but I really liked how the model came out even on its own, and was excited to turn it into a real piece of art!

Next up was drawing out in inkscape the parts for the rest of the painting.

Initially I did a lot of tinkering around, my main method to recreate the painting was to trace over it, but I decided to directly trace the bitmap of the painting for the sky, and then edit out the nodes of the other portions of the painting. In addition I decided to make the sky its own piece, adding a bit of extra depth to the background. You wouldn’t believe how time consuming getting that pier down was, I tinkered with the angles and nodes of the different shapes quite a lot, and much to my chagrin the first time I did it I forgot to save and the file was lost, forcing me to restart from scratch. The main thing was that I rastered the darker parts of the painting, and left the lighter parts untouched to give the illusion of lighting like in the painting. In addition, I made sure to cut holes in the railings so that the background could be seen through them, adding more depth and really selling the 3-d feel of the final product.

Here were the pieces I settled for as the final parts, and a comparison to the original painting.

And here we next come up to final parts just before cutting, You’ll see an additional base to support the different pieces and small support blocks to hold the up.

Here we have the piece as it’s being cut. (in this case it rastered first, technically)

 Of the two main components, I’d say the laser cutter was definitely the most frustrating for me, constantly tinkering with the angles of the railings to properly align and then tracing over the raster outlines proved quite annoying.  In addition the first time I cut the pieces out, I accidentally set the raster to the same settings as the vector, so I became very confused we the laser started cutting out a a mountain shaped hole by going back and forth. However, I felt pretty rewarded by the outcome after I assembled all of my pieces together:

 

I really liked how this assignment came out, and am glad I did it, even in spite of some of the frustrations I had. The only issue I have is that the front frame dried in place slightly crooked, and I don’t want to try to force it into place since I don’t want to snap the wood, but otherwise the model came out better than I’d imagined it would! However, you may have noticed the small hole I put in front of the model, this was originally planned to add an LED under the face, but I realized that there wasn’t enough clearance under the base to put one there, so I decided against putting one there in the final product.

It does look pretty good on top of a desk lamp though.

Continue Reading

Craig Santo – Iteration

(Iteration on Arduino Week 1)

Original: Simple temperature sensor that shows a color between blue-green-red depending on where the temperature is relative to a low-medium-high set-value.

Light on Low Setting

Light on Middle Setting


Iteration: 

My goal was to turn the temperature sensor into a more useful, more ‘physical’ thermometer. Feature-wise, this included integrating more sensors that I’ve never used before: An lcd screen, buzzer, button, and changed the single RGB LED for an array of neopixels. The max-min range of the thermometer is changeable in the code easily. The neopixels start at blue at the bottom, and interpolate up to red at the top. An alarm can be set to go off if the temperature goes above (or below, with a different flag) a certain temperature – and a button can enable/disable the alarm. The lcd screen displays the current temperature.

 

Pastebin of final code: https://pastebin.com/ee14AiWq

I spent a lot of time tinkering with the LCD – the trouble being that there are several libraries with the same name (LiquidCrystal_I2C.h) and it took a while to find one that worked. This library did the trick: https://github.com/fdebrabander/Arduino-LiquidCrystal-I2C-library

Clean wiring was another thing I struggled with – especially when factoring in the box itself. I used a simple press-fit box and smoothed out an edge on each of the walls.

Otherwise, incrementally adding more components to the arduino wasn’t an issue – adding more sensors is easy enough once you’ve done it a few times.

I’m pretty happy with how it turned out, but if I had the chance to iterate again, I might redesign the box with thought given to how the components will sit.

Continue Reading

Assignment 8: Iteration

This week, we were tasked to make something new out of the things that we have learned throughout the semester. Earlier in the semester, I have created a motion sensor LED light where the LED light lights up when motion is detected. To iterate on that design, I decided to create a ‘smart dustbin’ that opens its lid when it detects motion (people trying to throw things). For this project, I have used laser cutting and Arduino. 

Motion sensor LED light

Initial design for project

To make the body of the dustbin, I decided to create a cube out of plywood. I used makeabox.io in order to print out the outline of the box. Using this website, I did not have to figure out the measurements in order to cut off the plywood. I have also measured out my sensor and added in the necessary holes for the box.

After printing having my six sides of the cubes cut off, I realised that I did not consider that a little space is needed in order to put the boxes together. As a result, I had to use a hammer to hit the corners of the boxes together. (I felt really bad because I was making so much noise at the Fablab!) While it was more trouble than expected to put the box together, the box has become really hard to pull apart, which is actually a good thing! 

After putting the box together, I used the code from the motion sensor project and edited it so that the output will move the servo 180 degree (in order to open the lid of the dustbin). Instead of using the PIR motion sensor, I decided to use the ultrasonic sensor.  This took a while as I do not have a lot of coding experience, but thanks to Google, I managed to get it to work! 

Here’s a picture of my final project:

Essentially, the dustbin will detect if someone passes by. When it detects motion, it will send to servo to turn a 180 degree. I initially wanted to place the servo inside the box, but found it hard to make the lid to close once it opens. Thus I decided to put the servo on top of the lid/ outside the box. Since the tip of the servo is connected to the lid, the servo will pull the lid along with it, opening the dustbin. Here, it took me some trial and error to figure out the right tension of the string between the tip of the servo and the lid. Since a looser tension will not close the lid when servo goes back to its initial position, and a higher tension will prevent the servo to turn a full 180 degree. Nevertheless, after some time, I finally managed to get it to work.

Here’s a video of it at work: smart dustbin

However, I realised that the lid is not closing properly after a couple of rounds. I figured that this is because the gap between the two parts of the lids (that is connected by the tape) becomes loose after several rounds, pushing the smaller lid outward. I realised that I should have cut down this section maybe about 2-3mm smaller in order for this work seamlessly. 

Certainly, my project is not perfect and there is still room for improvement, but I’m pretty proud with what I was able to make for this project. 

Continue Reading